XEROX 3D LIQUID METAL PRINTER
Xerox, known for 2D printing and copying, has ventured into the 3D-printing space. This printer is intended for manufacturing and multiple units can be ganged together for larger-scale production. Working with the components supplied by Xerox, Brownlie Design developed layouts and forms that reflected the cutting-edge technology within. With a single control area and colored lighting to indicate printing status, manufacturing can be monitored with ease. Brownlie Design provided CAD models for a working prototype that was presented at the International Manufacturing Technology Show (IMTS) Spark.
ROBINAIR AUTOMOTIVE AC CART
The design for the SPX Robinair Refrigerant Identifier needed to be as innovative as the new technology that it houses. The bold, striking forms we developed make a strong visual statement and establish this product as the technological leader in its field. Because this tool can also be handheld, it needed to be small, lightweight, tactile, and ergonomically contoured. 3D CAD software was used throughout the development process to validate concepts, facilitate prototype construction, and create production tooling.
TEC DG 1000
TEC, The Energy Conservancy, manufactures blower doors used to test the airtightness of homes and buildings. The DG 1000 is the controller for the fan and provides indoor and outdoor pressure readings as the test is being run. When TEC moved to touchscreen technology, Brownlie Design was asked to create a new look for the gauge housing as well as the user interface. Switching to a horizontal format was key in optimizing display space and the ergonomics of operating the gauge with the pressure hoses attached. We also developed the phone app graphics to ensure a consistent look throughout the product line.
PHILLIPS MODEM
In 1999, Brownlie Design partnered with Philips North America to create a striking enclosure design for their new line of modem products. This die-cast aluminum enclosure was fully developed by Brownlie Design using Pro/ENGINEER (now PTC Creo). The look of this design has held up well over the years and embodies the level of timelessness and sophistication we strive for in all our work. As part of this program, Brownlie Design provided highly detailed 2D drawings with Geometric Dimensioning and Tolerancing (GD&T). Though done less frequently today for such simple enclosures, we are proud to have the experience and skill necessary to provide this demanding deliverable.
PASS & SEYMOUR SAFETY SWITCH
Safety and efficiency dictate that a power switch controlling machinery be highly visible and its function be readily understood. Brownlie Design gave the Pass &Seymour safety switch a bold, easy-to-grab lever whose position clearly indicates on or off, with the direction of travel described by a sweeping arc sculpted into the cover. Slots integrated into the lever and box allow the switch to be padlocked in the off position. All features were designed to withstand the rigors of an industrial environment.
HEAT TIMER POOL HEATER CONTROLLER
The Mini-MOD controls modulating boilers in commercial hydronic heating systems. Brownlie Design worked with Heat-Timer to identify improvement possibilities for their existing Mini-MOD enclosure. The new unit simplifies assembly and reduces the complexity of in-field servicing. The three-piece design isolates high- and low-voltage wiring and uses terminal plugs for both wiring systems. We also took UL testing requirements into consideration when making design and materials recommendations. The form was developed to place the display at a proper, ergonomic viewing angle and to convey a distinctive, high-end, durable appearance.
YSI BIOCHEMISTRY ANALYZER
The development of the 2900 biochemistry analyzer began as a simple facelift for the 2700, which was a staple in laboratories around the world. With laboratory bench space at a premium, it was important to minimize unit width without compromising accessibility. The front was dedicated to sampling, and a split side access panel was created. The upper is for swapping sensors and the lower for replacing tubing. The instrument also needed the ability to quickly process single samples from a variety of vessels, many of which were new to the industry. Brownlie Design developed a unique external clamp that could be activated with one hand, while allowing technicians to accurately place even the smallest vials. We worked closely with YSI’s engineering team to ensure the structure was solid for critical mechanical alignments while retaining its narrow profile and easy access.
NEUTRONICS BIOPAK
Brownlie Design partnered with Neutronics/Biomarine to design the revolutionary Biopak 240R four-hour rebreather. Biopak is a closed-circuit, self-contained breathing apparatus used by rescue teams, fire service, military and government, and law enforcement for mine and tunnel rescue, urban search and rescue, hazmat remediation, and other applications requiring prolonged activity in hazardous atmospheres. The enclosure was developed to be rugged, ergonomic, and lightweight, with quick, toolless service access. Unit cooling can be replenished on the fly without interrupting the breathing loop or opening the unit. A stainless steel fiber-reinforced polymer was chosen for durability and electromagnetic immunity. It incorporates a slim profile and fully padded harness. Controls and displays are ergonomically positioned for easy accessibility. The Biopak 240R was developed to provide best-in-class performance, faster deployment, exceptional comfort, maximum reliability, and low operating costs.
